60 Seconds with John Krummell, Rack Manufacturers Institute (RMI), CEO of Advance Storage Products

Modern editor's sat down with John Krummell to discuss Racking technology solutions

  By ·

John Krummel

Title: Committee chair for the Rack Safety Committee for the Rack Manufacturers Institute (RMI); president and CEO of Advance Storage Products
Location: Charlotte, N.C. (MHI); Huntington Beach, Calif.
Experience: More than 29 years in the pallet rack industry, including 25 years with RMI

Modern: John, this issue of Modern has a special focus on rack. Are you seeing any trends?

Krummell: As you know, because of e-commerce, there’s a lot going on in the distribution industry, and that’s driving demand for rack systems. Right now, lead times are out and everyone in the industry is busy. There are several trends. One is that rack systems are going higher as lift equipment improves. When I started in the industry, 30 feet was tall and now 45-feet heights are becoming common. Customers are also de-densifying their rack. It’s a combination of an increasing number of SKUs, but a lower inventory per SKU, end users want less density and more selectivity. And, we’re seeing a push for automation, driven by the need for efficiency and added density when compared with a conventional warehouse.

Modern: What’s happening in the Rack Safety Committee? I know you’ve launched several initiatives.

Krummell: For the past 10 or 15 years, our focus has been on the development of good design standards. Those standards have been incorporated into building codes across the country, and we’ve created the R-Mark Certification program. If you follow the design standards and buy good rack, you’re going to have a good safe warehouse. Now, we’re recognizing that there is a lifecycle to a rack system. I just visited a customer who is using the same rack system we sold them in 1992. What happens is that a customer installs the rack, and then leaves it. Over time, it may get damaged by lift trucks, or the warehouse manager may decide to reconfigure the rack because the needs have changed and does so without engineering support. Racks don’t fail very often, but when they do, and 3,000-pound pallets come crashing down, it’s serious.

Modern: How is the Rack Safety Committee addressing the lifecycle issue?

Krummell: We’re creating a proactive outreach program to the constituents that may have responsibility for safety of the rack system. For instance, the person who buys the rack may not be the operator, and the risk management manager may not know what constitutes a safe rack program. We want to reach those individuals who can help ensure that safe practices are followed.

Modern: What have you done so far?

Krummell: About three years ago, we published the “Guideline for the Assessment and Repair or Replacement of Damaged Rack” that outlines the best practices for repairing, reconfiguring or moving a rack system. For example, let’s say you have been storing 4-foot tall pallets and now you need to put away an 8-foot pallet. It’s easy to just take out the lower beam, right? But removing that support may create an unsafe rack system, like removing the bottom floor of your house. You have to go back to a qualified engineer who can do the calculations based on standards before you make those changes. In the last year, we’ve launched a program to raise awareness across the industry. We now have a Website—rmiracksafety.org. This year, we’re putting together a series of new educational videos, and we’re creating quick and easy reference materials geared toward operators. Finally, within RMI, we’re creating a sub-group for the rack safety companies that specialize in rack repair. Our goal is to bring them in as members so we can continue to promote providing repair solutions that meet RMI standards.

Modern: Any final thoughts?

Krummell: I’d just say that rack safety is evolutionary and not revolutionary. The standards are set and are incorporated into building codes across the country. Now, it’s time to work on the lifecycle. When a system is designed, installed and maintained to standard, a rack failure is a virtually unheard of event, so operators don’t think about it and pay little attention to the condition of the rack systems. But when a failure happens, it’s a serious thing. With an awareness campaign and the right collateral materials, the overall awareness is going to increase and our customers’ employees will be safer.

What's Related in Rack

Other Voices: Understanding your options for bulk location warehouse signs
Important areas of consideration include sign material, location and installation.

Three ANSI standards on industrial shelving, work platforms and ladders released
The Storage Manufacturers Association (SMA) industry group of MHI has announced that updates to two ANSI standards will be available for download at no charge. The standards are ANSI MH28.2-2018 and ANSI MH28.3-2018.

Hall Wines purchases base isolators for future seismic protection
Nearly 100 base isolators are safeguarding a large inventory of vintage wines.

Cold storage distributor optimizes rack to continue expansion
Custom drive-in rack enhances longevity and access.

Don’t Underestimate Rack Maintenance & Repair
Typically overlooked, rack structure condition should be inspected regularly and be repaired rather than hoping all is well.

More Rack

Related Topics

Rack   Rack Manufacturers Institute   RMI   Storage   All topics

Latest products
3/8” Super Air Wipe
Super Air Wipe dries, cools & cleans small diameters.

Momentum Warehouse Execution System
Momentum™ warehouse execution system (WES) by Honeywell Intelligrated is a feature-rich software platform built to address the escalating…

Customizable ergonomic workbenches
Customize workbench for optimized use.

Model 10HT-4W four-wheel hand truck
Handle rimmed drums with ergonomic hand truck.

This Week in Materials Handling

MHPN - Materials Handling 24/7 - Readers’ Choice Products of the Year 2018 winners announced
Nearly 3,000 readers voted in 12 categories for the best innovations in materials handling equipment to help you decide the best products for you warehouse and distribution center operations.


Featured Products

Subscribe to MHPN Magazine Today

Material Handling Product News is the market’s only executive format publication reporting on the entire range of material handling products — from the loading dock, to the manufacturing process, to storage and distribution. Don’t miss a single product, claim your free subscription today.