Product

Caljan: Caljan AutoLoader


Loading & unloading loose cargo becomes more efficient with Caljan PerformerTM Telescopic Conveyors. The working height of Caljan Performer can be adjusted, so vehicles of ALL sizes can be served through the same door....
Caljan Company Profile

The automatic way to load packages and polybags into trailers.

The automatic way to load packages and polybags into trailers.

Moving thousands of items into a truck or container can be physically demanding. With minimal supervision, the new Caljan AutoLoader loads large volumes of polybags and parcels 24/7. Items mix smoothly as they fill the space, making it easy to handle parcels, padded envelopes and slippery bags in one load, cutting the cost of each package handled.

A light barrier ensures that all movement stops, if people move into the predefined ‘safety area’.

When installed on rails, Caljan AutoLoader is able to move from door to door providing exceptional flexibility. The loading process becomes more efficient and trailer turnover faster. On-time departure means arrival times at subsequent depots can be accurately predicted.

An initial Start-up procedures ensures that movement is confined to the size of the specific vehicle being loaded even when the truck is parked at an angle to the premises.

The AutoLoader fills the trailer by moving from side to side, releasing the cargo with perfect precision to close vacant gaps in the truck or trailer. The wedge-shaped base gently pushes packages aside to utilize the entire space, resulting in a fill factor of 80%.

Caljan AutoLoader can reach across the dock leveler to every corner of a standard box trailer.  During operation, Caljan AutoLoader uses sensors to detect obstacles, moving automatically to a clear space.

Cutting-edge technology means that each item is placed rather than dropped. With a release height of approx. 7’, all items are carefully placed to prevent package damage. Sensors adjust the position of the conveyor to suit the height of the parcel, making room for packages of all sizes. The height detection system creates a free flow of cargo and a continual loading process.



Key Product Features:

  • To ease the challenges of the growing ecommerce sector, Caljan AutoLoader automates the process of loading parcels and bags into trucks and trailers. In addition to increasing thru-put significantly, arrival and departure times can be accurately predicted. Parcels and polybags are loaded non-stop into any truck or trailer, ensuring cargo leaves the warehouse on time.
  • With just a single supervisor monitoring the loading process at multiple doors, Caljan AutoLoader improves not only efficiency, it reduces labor requirements too. The equipment is intuitive to operate, which reduces training requirements for new employees.
  • With a fill factor of 80%, more items can be transported in fewer vehicles. In addition to the cost savings this represents, reducing the volume of vehicles used to transport cargo between hub and depot can significantly reduce CO2 emissions.