Product

Cornerstone Specialty Woods Products: ResinDek® Mezzanine Flooring System


ResinDek® mezzanine flooring panels have the proven structural integrity to support dynamic and static pallet jack limits from 2,000 – 8,000 lbs and the rigorous demands of AGV and AMR robotic traffic. ResinDek flooring panels have been...
Cornerstone Specialty Wood Products Company Profile

Key flooring considerations when updating an existing industrial mezzanine system or adding a new one.

Key flooring considerations when updating an existing industrial mezzanine system or adding a new one.

The industrial mezzanine systems market is poised for growth, as warehouses, distribution centers, and manufacturing facilities increasingly look up to gain more usable space within their existing footprint.

Not only are industrial facility owners and operators looking for additional square footage, but they’re also implementing more automated solutions to help their existing employees’ productivity and efficiency, including AGVs and AMRs.

To function effectively on elevated platforms and mezzanines, these technologies require specific floor surface characteristics. That’s why, when considering an overhead workspace, it’s important to pay close attention to the mezzanine floor details.

Flooring Considerations When Updating an Existing Mezzanine

Some operations are using plywood as their current flooring material or are considering using it in place of — or laid over — the current surface. However, there can be several drawbacks to plywood:

  1. The sheets are prone to warping, splintering & delamination
  2. Unsmooth surface
  3. Plywood is highly susceptible to stains and water damage

Facilities with bar grate decking on an existing mezzanine also come with disadvantages:

  1. Higher degrees of fatigue among workers
  2. It can be difficult and noisy to manually roll carts or pallet jacks over it
  3. Bar grate decking’s variegated surface is not ideal for AMR and AGV navigation
  4. The openings increase the chance of items falling through to the floor below

ResinDek® engineered flooring can replace or can be installed directly on top of plywood or bar grate. Offered in a variety of thicknesses, densities, surface coatings and finishes, these composite engineered wood panels are an ideal retrofit for an existing industrial mezzanine system.

Flooring Considerations When Adding a New Mezzanine

For operations that intend to build a new elevated work platform in an existing facility, the two primary choices are pre-fabricated industrial mezzanine systems with composite engineered wood flooring (such as ResinDek) or concrete. To determine the optimal new construction solution, there are an entirely different set of considerations:

  • The degree of disruption to current operations. It’s extremely difficult to construct a mezzanine from concrete inside a fully enclosed, finished building where people are currently working
  • Concrete mezzanines require significantly larger footings to support the load of concrete flooring
  • Concrete floors frequently have uneven surfaces, cracks, and spalling that can significantly hamper the function and productivity of robotic traffic
  • Concrete industrial mezzanine systems are less ergonomic for workers, especially when compared to ResinDek flooring

Thinking of Updating your Current Industrial Mezzanine System or Building a New One?

Before you do, contact Cornerstone Specialty Wood Products for more information or a mezzanine floor quote. We’ll be happy to help guide you through the evaluation process.