Intralogistics group Mecalux recently announced it has equipped Moderna Products’ plant in Izegem, Belgium, with an automated warehouse solution connected to its production processes.
With the pet industry growing rapidly — projected to reach a value of $500 billion by 2030, according to Bloomberg — Moderna Products aims to double its sales in the next five years, Mecalux noted. The company will continue providing litter boxes, beds, carriers, feeders, and water dispensers for pets in over 79 countries worldwide.
“We manufacture plastic injection molded products in two large centers in Izegem and South Carolina,” said Bart Bonte, owner and CEO of Moderna Products. “We’re proud to say we manage the entire supply chain, spanning product development, production, storage, and distribution.”
The third-generation family business invests in “the most advanced technologies to remain competitive,” added Bonte. “Our priority is to use highly energy-efficient storage and production systems while maintaining our return on investment.”
Mecalux explained that Moderna Products has automated the movements of 1,500 pallets a day with an energy-efficient rack-supported building at the site in Belgium. Measuring 131 feet high by 328 ft. long, the facility constructed by Mecalux accommodates 12,560 pallets. Five twin-mast stacker cranes handle pallet movements inside the storage aisles. Meanwhile, a conveyor system transports pet products to the manufacturing and picking areas.
Additionally, Moderna Products manages all operations with Easy WMS from Mecalux. This software solution monitors every step — from order receipt to shipping — providing complete control over the company’s pet supplies. Moderna Products has also installed the WMS for Manufacturing module to integrate the warehouse with the production lines and gain end-to-end traceability of its raw materials.
“Automation was the logical step,” concluded Bonte. “Our logistics processes had to align with the robotic advancements already underway in our production operations. We opted for automation to expand our space, enhance safety, and make our processes more environmentally friendly. As a result, we no longer require traditional lighting.”
Moderna Products is a family-run company based in Belgium with a second production plant in South Carolina. The business takes pride in “creating smart plastics for happy pets” sold under the MODERNA brand and as private labels.
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